Failure Lab
Why did my bulk box collapse?
The walls lost compression strength, usually from humidity, overstacking or product pushing on the walls.
Possible causes
- High humidity or wet floors
- Stacked higher than rated
- Overhang on the pallet
- Liquid surge or settling product
What to inspect
- Stack height and storage time
- Pallet fit
- Moisture on the board
Potential corrective actions
- Reduce stack height or add support
- Keep off wet floors
- Consider a rigid or collapsible plastic box
Related
Educational only — not engineering or regulatory advice. If there's a safety risk or hazardous material involved, stop use and consult a specialist.